FabTime Cycle Time Management for Wafer Fabs
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Installation
For an additional monthly fee (added to your FabTime subscription), FabTime will:
bullet Identify the source of any additional data needed for the planning module.
bullet Automate the process of importing the additional data into FabTime.
bullet Validate against client data.

FabTime Capacity Planning Module

bullet Given a target product mix, do we need any new tools?
bullet Given the tools that we have, and the products that we are running, how many wafers can we expect to produce?
bullet Given our existing set of products and tools, what happens if the product mix changes? Where can we expect bottlenecks?

FabTime’s capacity planning module leverages the data already stored in the FabTime digital dashboard software, to make it easier to build capacity planning scenarios. The only required manual inputs are:

bullet Weekly ships per product.
bullet Product line yield percentages.

FabTime uses route information from the fab MES and calculates UPH data (tool speed) based on actual performance. FabTime also uses tool uptime performance to estimate availability (though this can be overridden). These inputs are used to generate predicted utilization percentages for each capacity type. Detailed intermediate calculations (UPH, tool productive time, tool rework percentage, etc.) are also available (an example for one tool is shown below). All outputs can be easily exported to Excel.

Sample Outputs from Capacity Planning Calculations

FabTime Capacity Planning Module Benefits

bullet Eliminate the need to maintain offline capacity planning models.
bullet Automatically update capacity planning data to reflect new conditions (process flows, tool uptime characteristics).
bullet Quickly run scenarios to anticipate (and avoid) bottlenecks caused by product mix changes.
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