FabTime Cycle Time Management for Wafer Fabs
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The Relay Coach

The Relay Coach’s goal is to monitor and manage queue time to control hot lot cycle times. What the Relay Coach does is:

Set a goal for the maximum hot lot queue time (e.g. ½ hour). This might vary for different types of hot lots. 
Establish buy-in from key resources in the production organization. 
Use an automated tracking and paging system to notify the Relay Coach if the queue time goal is exceeded for any hot lot.

Regular Monitoring

On a daily basis, the Relay Coach monitors fab performance through a series of summary charts (or dashboard charts). These typically include things like: lot history charts, lot progress charts, throughput lot lists, and moves lists by lot. Click here for a sample series of Relay Coach dashboard charts

In-Depth Analysis

When specific problems come up, the Relay Coach performs more in-depth analysis, to understand root causes. This type of analysis is illustrated with a three-part example, broken into the following sections:

  1. Lot History Analysis
  2. Root Cause Analysis
  3. Implications

Click here to go on to the beginning of the example.

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